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Getting
the car ready for us to begin the bodywork
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Rear
shot of car showing the very large windscreen |
Front
view |
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As
soon as we started removing the paint and stone
guard and allot of body filler the extent of the rust was
starting to become evident |
Once
we cleaned the floor pan, the rust was very
evident |
Rusted
out floor pan cut out |
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Shows
the extent of the rust, and you could only
tell how rusty it actually is, once you
remove the inner and outer sills |
This
view shows a bit of everything, plenty of
filler on the lower quarter panel, bodgy
patches on the insides and plenty of corrosion |
Old
rusty panels with the fabricated panels |
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Fabricated
O/S lower firewall and floor pan |
We
fabricated a reinforcement panel on the inside of the lower firewall
and floor pan section |
Fabricated
panel along side rusty panel |
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Trial
fitting fabricated top of sill panel |
Trial
fitting panels
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Fabricated
panels along side old panels |
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Another
view of the extent of the rust that has penetrated to almost every
panel we've seen so far |
N/S
section once we removed the sill panel |
A
good view of the ns rust once we cut out the lower quarter
panel section |
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N/S
floor pan cut out |
N/S
fabricated floor pan
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All
the rusty panels that we replaced SO FAR |
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O/S
panels trial fitted in place and ready for trial fitting of the door |
Trial
fitted door and gaps look perfect |
Paint stripping body,
there was allot of material under the paint |
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The best part of the car
was the bonnet, ready for primer |
Rear tailgate panel off, as the owner has a new panel for us to fit
in place, but before we do so there is allot of cleaning and preparing
to do |
Tailgate panel welding place |
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Trial fitting left inner wheel arch, we will weld this last or else
we cant get access to file finish the quarter panel properly |
Another view of the quarter panel |
Right rear quarter panel oxy welded in place (for new panels we had
to do allot of work to make it suit, as not all new panels are perfect
fits) |
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Left rear quarter panel welded in place and was better made than
the right side |
Fabricated left side of boot panel |
All sill panels welded in place showing the perfect gap |
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Left lower inner structural panel fabricated and welded in place, all box sections primered before welding in place |
The fabricated panel and rusty old panel in comparison |
Fabricating panels that run along under the front headlight area
and ready to weld in place |
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Trial fitting front grille and bumper bar before we weld the front
lower apron panel |
Fabricated panel for the rusty lower quarter window section |
Fabricated panel oxy welded in place |
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Fabricated right side of boot panel |
Left sill panel structural area in primer, as all the panels are
new, there is still the outer sill panel that needs to get welded |
Fabricated panel welded in place on the inner wheel arch |
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